Novice car enthusiasts cannot immediately master all the nuances of their vehicle. Therefore, as soon as breakdowns and malfunctions occur in the car, its owners panic and try to fix everything on their own using books and step-by-step guides. This article provides instructions for checking the serviceability of the VAZ-2115 thermostat.
Thermostat of the VAZ-2115 car
The engine of a VAZ-2115 car operates in optimal mode only at a certain temperature. And if the cold does not have a critical effect on the power unit, then overheating, as a rule, leads to its damage and failure. A cooling system is designed to maintain optimal temperature conditions. The thermostat is its necessary component. The article will discuss the thermostat for the VAZ-2115, checking its performance and replacing the faulty element.
For reference. Since 2007, VAZ-2115 cars have been equipped with an injection 4-cylinder 8-valve engine. The power of the power unit is 80.9 hp, volume is 1596 cc.
Thermostat functions and signs of malfunctions
The thermostat is one of the main components of the cooling system of any car; it is responsible for its optimal temperature conditions and preventing engine overheating.
A working thermostat can significantly reduce the time required to warm up the engine in winter.
The operation of the specified unit of the cooling system of the machine is carried out using 2 valves that operate automatically. The valves are opened using a heat-sensitive element, which, when the temperature in the system exceeds the normal temperature, begins to melt. The movement of coolant in the system is possible in a large or small circle. When the car engine warms up quickly, the large circle is blocked and the coolant flows through the small circle.
When the system temperature reaches 85°C, the valve partially opens and the liquid begins to move in a large circle. Its full opening occurs at a temperature of 100°C. When the coolant temperature drops, the valves close.
Various malfunctions in the thermostat can be identified by the following signs:
- the engine overheats and subsequently fails;
- a longer warm-up of the engine is required.
If you notice a malfunction in the thermostat, it is necessary to urgently replace it.
The owner decides which thermostat to install on his car. The following recommendations will help you make the right choice when purchasing this part:
- The material used to make a high-quality thermostat is brass or stainless steel.
- The thermostat for Kalina should be purchased from trusted manufacturers - AvtoVAZ, Luzar, Pramo, Elekton.
Many Lada Kalina owners ask the question, which is the best manufacturer of the main components of the car's cooling system.
https://youtube.com/watch?v=qX3qBD0IXFI
The principle of operation and design of the thermostat
The car's thermostat helps regulate the temperature of the coolant in the cooling system. While the coolant (water or antifreeze) is at a low temperature, for example, during engine startup, it circulates through a small circle of the cooling system, bypassing the radiator.
When the liquid temperature rises to 90–95°C, the device opens the thermostat valve, causing water or antifreeze to flow through a large circulation circle. Now the radiator and the fan blowing air onto it are included in the cooling process.
When the temperature drops, the reverse process occurs: the valve closes the large circulation circle. And the temperature of the liquid rises to optimal values.
The main part of the device is a cylinder containing crystalline wax (ceresin). The melting point of this material is 65–88°C. When it reaches it, the wax begins to expand and press on the spring-loaded valve plates through the stem. This opens the valve, allowing fluid to flow to the radiator. As the wax cools, it hardens and contracts, and the plates snap into place.
How to Determine a Faulty Thermostat
Is it cold inside the car? Did your engine boil at the most inopportune moment? Do you feel unsure about the normal operation of the engine? All these questions may arise due to a malfunction of one device in the cooling system - the thermostat, the main task of which is to regulate the flow of engine coolant depending on its operating mode.
Instructions
In order to determine the thermostat malfunction and the reasons for its occurrence, remember how it works. The thermostat consists of a housing into which a liquid or solid filler is placed, which has a large coefficient of linear expansion. The body is connected to the valve.
While the coolant is cold, the valve is in the down position (the path for fluid movement through the radiator is closed). As the engine warms up, the thermostat housing also heats up. When the temperature reaches the set values (82-90°, depending on the type of thermostat), the housing expands and opens the valve.
The coolant begins to flow into the radiator, where it is cooled.
What happens when the thermostat is faulty? In the case when the valve remains open (does not go down to the bottom position), the engine runs cold for a long time when starting. This leads to increased mechanical wear of the cylinders and pistons; the engine lubrication system does not work well, because
unheated viscous oil flows worse to the rubbing parts of the engine.
When the valve is constantly closed, the engine starts normally. However, as the temperature rises, the valve does not open, and the liquid moves only through the engine cooling jacket and the heater inside the car.
This leads to overheating of the engine with all the ensuing consequences.
If the above signs are present, rule out other reasons that could lead to this. To do this, check: - the coolant level; - the tension of the water pump drive belt;
— serviceability of temperature sensors.
If the cause of the cooling system malfunction cannot be determined, check the thermostat. Take it out and inspect it carefully. If the main parts are intact, but the valve is dirty or clogged with scale, try cleaning it.
To find out if the cleaning was effective, place the thermostat in a container of water and start heating it. Measure the temperature with a thermometer with a measurement scale of 100 degrees or more.
When the thermostat heats up to the opening temperature (usually this figure is stamped on the thermostat body), the valve begins to open. If this does not happen, the thermostat is faulty and needs to be replaced.
Helpful advice
To prevent the thermostat from becoming clogged with scale, rusting or being destroyed, use only high-quality coolant. Do not fill the cooling system with hard water, use only distilled water.
Sources:
- Thermostat and its malfunctions
- how does a thermostat work
How to Determine a Faulty Thermostat
Source: https://www.kakprosto.ru/kak-83015-kak-opredelit-neispravnost-termostata
Installation location of the thermostat on the VAZ-2115
The VAZ-2115 thermostat is located between the engine and the radiator, under the air filter housing. On early carburetor models, the filter housing did not interfere with access to the temperature control device. Not like it is now on injection engines with 8 valves.
But despite this, it is not difficult to find the device under the hood. In the “tag” it is attached to the top of the engine, on the left side in the direction of travel. To the left of it is the battery.
In addition, where the thermostat is located is easy to understand by the wide hoses attached to it, one of which comes from the upper radiator pipe.
Removing the thermostat
Dismantling the VAZ-2115 thermostat (8-valve injector) can be done by adhering to the following algorithm:
- Allow the engine to cool. Never work on a hot engine. You may get severe burns.
- Cover the generator to prevent liquid from getting on it. It is also advisable to disconnect the negative terminal from the battery.
- Drain the cooling system. To do this, use the holes in the cylinder block jacket and in the lower part of the radiator. Please note that the liquid will not come out until you unscrew the cap of the expansion tank.
- After this, you need to unscrew all the clamps holding the thermostat to the pipes.
That's all, now you can completely remove the device from the engine.
Checking the Thermostat
The functionality of the VAZ-2115 thermostat is checked if it is suspected of malfunctioning. This may be indicated by:
There are three ways to check the VAZ-2115 thermostat. You can do everything yourself, without contacting the service.
Method 1
To check the serviceability in this way you need to:
This method of testing is simple and effective, but you must be careful not to get burned.
For your information. Sometimes tapping on the body of the thermostatic element helps restore functionality.
Method 2
The check resembles the first option. But in this case, the main attention is paid to the warm-up time of the VAZ-2115 engine. The procedure is as follows:
Important! When the liquid constantly circulates in a large circle, you can drive without worrying about the consequences. But if the valve is closed and not activated, movement is prohibited, as the engine will overheat. If the situation is hopeless, you can simply remove the part using a screwdriver.
Method 3
This method requires dismantling the temperature support device. Algorithm of actions:
For a working device, the valve will open when heated. The faulty one does not.
Recommendations and tips
Often, costly breakdowns occur as a result of improper operation of equipment. Let's look at some tips from experts that will extend the life of the unit.
If due to negligence the refrigerator was turned off, do not rush to turn it on, you need to wait a while and then start it up. After defrosting, you need to give the chambers time to cool, and then load the food
To ensure careful operation of the engine, you should not set the maximum temperature; it is enough to set the knob to the middle for the unit to operate efficiently. Do not block the evaporator with products; disruption of its operation will lead to more global breakdowns. It is forbidden to chip off ice during defrosting. For a faster process, it is better to use warm water. It is worth storing light foods in the refrigerator door to protect the rubber seal from wear. Install the refrigeration unit away from heating appliances. If the unit breaks down, contact a specialist. By following all the recommendations of the specialist, you can avoid problems with the breakdown of the refrigerator.
So, you can find out the reason for the malfunction of the thermostat in the refrigerator yourself, while having only basic knowledge and understanding of the refrigerator’s structure. But if a malfunction is detected, it is better to contact a technician who is guaranteed to fix the problem without harm to other parts.
Replacing the thermostat of a VAZ-2115 car
If a malfunction is identified, it is necessary to replace the used part. How to change the thermostat on a VAZ-2115, 8-valve injector will be discussed below.
In addition to the new thermostat assembly, you will need to purchase consumables:
Before replacing the thermostat, you need to prepare the tools that will be needed during the work:
Replacing failed equipment includes:
After removing the old part, we begin installing the new one. The work to install a new thermostat is as follows:
After completing the replacement procedure, you need to check the functionality of the cooling system and the absence of leaks. To do this, the car starts and warms up to maximum values, which will allow the large cooling circle to turn on. All hoses should become hot. For complete confidence in the correct operation of the thermostat and the tightness of the system, you can turn on the stove.
To prevent replacing the thermostatic element from becoming a chore, you need to purchase high-quality copies. Briefly about this.
Replacement tool
To replace the thermostat on a VAZ-2115 (injector), you will need the following tools:
- Several screwdrivers. It is desirable that they have different lengths and heads. When working with the cooling system, it is much more convenient to work with short screwdrivers. But the clamps can be unscrewed using a socket head at “6” or “8”.
- You will need a container, its capacity should be at least 10 liters.
- To diagnose the thermostat you will need a small saucepan.
Be sure to check the functionality of the device before installation. Even new elements may have manufacturing defects; it is advisable to identify them before installation.
Which thermostat to choose
Motorists have no consensus on which thermostat is better. But the experience of using different devices allows us to draw several conclusions:
The following models of thermostats for the VAZ-2115 are available on the domestic market, which are sold at the prices shown below:
This list is not exhaustive. There are a number of other models that have proven themselves quite well. You need to decide where to choose and install the thermostat on the VAZ-2115 based on your available finances, reviews from friends and the opinions of professionals who are generously represented on the Internet.
Design Features
A thermostat is a small mechanical valve. The device regulates and determines the temperature of the coolant in the engine system and is responsible for the quality of warming up the car engine. The structure consists of the following elements:
- frame;
- inlet pipe. Connects directly to the cooling system;
- wax ball;
- main valve Responsible for blocking the main circulation process;
- piston;
The thermostat regulates the temperature of the coolant in the engine
- bypass valve. If necessary, closes the small cooling circle;
- special spring to hold the portable valve;
- outlet pipe. Connects to a pump pumping cooled liquid;
- a spring holding the bypass valve;
- additional inlet pipe. The element is connected to the radiator.
Read also: thermostat device in a car.
This video will help you get acquainted with the principle of operation of the thermostat:
Types of modern thermostats
Today, car manufacturers equip engines with different thermostats. There are several main types of these useful structures:
- Electronically controlled device. Suitable for all operating modes of the power unit. Electronic devices are supplemented with a special heating resistance. Known for their efficiency and accuracy. Their use allows to reduce fuel consumption.
- Single valve. Reliable and durable unit. The majority of cars are equipped with a single-valve thermostat.
- Two-valve. One thermostat has two valves: the main and the secondary. The main one is used to circulate antifreeze in a large circle. The second, the so-called bypass valve, performs similar actions, only in a smaller circle. Two-valve thermostats are in demand in the CIS.
- Two-stage. The design also provides two valves: large and small. It is recommended to install in a system with high coolant pressure.
Signs and causes of failure
Any malfunctions in the operation of the device have a detrimental effect on the operation of the entire vehicle. The main symptom and cause of the malfunction is considered to be corrosion. It gradually corrodes the locking pin and cylinder. A sign of a broken thermostat in this case is a pulsating, continuous flow of cooled liquid.
It does not matter what position the valve is in. Signs of a faulty thermostat also include:
- The lower pipe becomes warm within a few minutes of operation of the unit. The device is always open.
- The car engine quickly overheats. When a car engine overheats, the design pipes (lower and upper) are at the same temperature.
- While the device is operating, the engine needle drops sharply and shows a temperature lower than normal. When the engine stops running, the needle reading increases.
- Staying in a closed position for a long time. In this case, the structure literally jams. The temperature on the instrument panel shows that it is boiling. After prolonged operation of the engine, the lower pipe remains cold.
Due to breakdowns, the car cannot start normally. You should understand why the thermostat is not working and find out the signs of unit failure as soon as possible. Violation of the temperature regime has a detrimental effect on the engine: it quickly wears out and becomes unusable.
VAZ 2114 thermostat malfunctions: symptoms of problems and replacement
The thermostat on the VAZ 2114-2115 is one of the important elements of the car’s cooling system, responsible for the normal temperature regime of the internal combustion engine (at a certain temperature, the device discharges coolant to a large circle).
Typically, if the thermostat is faulty, it is replaced. However, before replacing, it is important to determine exactly what the device needs to be replaced. You also need to know how to replace the thermostat yourself if necessary. Let's figure out how to check and also how to change the thermostat 2114 yourself.
Purpose and design of the device
The thermostat is one of the main components of the car’s cooling system and serves to redirect fluid to the small and large circulation circles. Thanks to this, the coolant actively takes heat from the engine (which is formed during its operation as a result of combustion of the fuel mixture and friction of moving parts) and, at the same time, does not overheat itself.
Thermostat operation of VAZ 2114
Structurally, the thermostat is a cast housing with three pipes:
- input - from the engine;
- input - from the main radiator;
- on weekends - to the water pump (pump).
Inside the body itself there is a valve, which is activated by a black heat-sensitive compound. When heated above a certain temperature, it expands greatly, puts pressure on the valve and displaces it, allowing the coolant access to a large circle.
Until the engine is warmed up, and, accordingly, the antifreeze has not reached the required temperature (87 C), the thermostat valve is in a completely closed state, and all the liquid circulates only through a small circuit.
Thermostat device VAZ 2114
Starting at a temperature of 88 C, the valve opens slightly, distributing coolant between both circulation circles. When antifreeze boils (at a temperature of 102 C), the valve opens to the maximum, shifting by 8 mm and redirecting all the coolant to a large circle.
It is precisely because of such a high risk of engine damage that you should not put off problems with the cooling system “for later”, but, on the contrary, you should immediately begin troubleshooting.
How to check the thermostat on a VAZ 2114 and replace it
Before you begin troubleshooting, the thermostat must be checked. There are three verification methods that are recommended to be used comprehensively.
Please note that it is a good idea to check the new thermostat for functionality before installation. The third method discussed above is perfect for checking. The fact is that sometimes faulty thermostats are found among new spare parts. To avoid possible problems, testing the thermostat before installing it on the machine is highly recommended.
Necessary materials and tools: a new thermostat, a container for draining the coolant, a pair of clamps, a hose 45-60 cm long with an outer diameter of “19”, a tee, a set of keys.
Replacing thermostat 2114, algorithm of actions performed:
When to change: signs of thermal switch failure
Abstract symptoms can indicate the nature of the disease that has befallen the thermostat:
Stuck in open position (coolant constantly circulates through radiator)
In cold weather, the engine does not heat up well, and at extreme city speeds the coolant temperature drops. Let's say it's -15°C outside, the coolant at idle has warmed up to 70°C, we're driving on a multi-lane road, moving at a speed of 60 km/h, and the temperature gauge needle is either standing still or going down. Fuel consumption increases noticeably (+ 1-2 liters per 100 km)
The wedge is in the closed position (antifreeze moves along the jacket and heater radiator, bypassing the main heat exchanger). There will be no cooling and overheating is inevitable in summer. The fact is clearly clarified by the thermometer needle running upward when the cooling fan is on. Additionally, the “brains” indicate a problem in the form of an illuminated Check Engine icon. Final stop at an intermediate position. Prolonged heating + overheating in hot weather. Slight increase in appetite (within 1 l/100 km)
Fuel consumption increases noticeably (+ 1-2 liters per 100 km). The wedge is in the closed position (antifreeze moves along the jacket and heater radiator, bypassing the main heat exchanger). There will be no cooling and overheating is inevitable in summer. The fact is clearly clarified by the thermometer needle running upward when the cooling fan is on. Additionally, the “brains” indicate a problem in the form of an illuminated Check Engine icon. Final stop at an intermediate position. Prolonged heating + overheating in hot weather. Slight increase in appetite (within 1 l/100 km).
It is impossible to close a large circle tightly, while the rod moves and the full opening occurs. There is no wedge. This is prevented by deposits accumulated as a result of untimely change of antifreeze, mixing coolant of different classes (for example, on a Hyundai Solaris, antifreeze can only be mixed with G11), and the use of cheap or counterfeit fluids. The fact can be revealed in warm weather only through tubes. In winter, pollution will be indicated by a reluctant rise in temperature from 70°C to 90-95°C when driving on the highway, but in the city there will be no problems with warming up. Seeing such a picture, those who like to cover the radiator grille with cardboard often persuade the owner to insulate the front end. This is definitely useful in cold weather.
Let's sum it up
As you can see, checking and replacing the thermostat on a VAZ 2114 is a fairly clear and not complicated procedure. If necessary, all work can be done in a regular garage with your own hands.
As for everyday operation, experts recommend periodically monitoring the temperature of the coolant, monitoring the coolant level, and checking the functionality of the thermostat without removing it (the first and second methods are discussed above).
Finally, we note that the efficiency of the cooling system also directly depends on the tightness of the system and the proper operation of all elements. Another important role is played by the general condition of the coolant itself (TOSOL or antifreeze). If there are malfunctions in the operation of the cooling system due to a faulty thermostat, it is necessary to at least replace this element.
At the same time, you need to check the quality of operation of the cooling fan, VAZ 2114 stove, etc. The fact is that even on a serviced system, the stove radiator can fail at the most inopportune moment.
In any case, the right approach and comprehensive maintenance will avoid possible problems not only with the thermostat, but also with other elements of the engine cooling system, and the engine will always operate at the optimal temperature in summer and winter.
Source
Design Features
A thermostat is a small mechanical valve. The device regulates and determines the temperature of the coolant in the engine system and is responsible for the quality of warming up the car engine. The structure consists of the following elements:
- frame;
- inlet pipe. Connects directly to the cooling system;
- wax ball;
- main valve Responsible for blocking the main circulation process;
- piston;
The thermostat regulates the temperature of the coolant in the engine
- bypass valve. If necessary, closes the small cooling circle;
- special spring to hold the portable valve;
- outlet pipe. Connects to a pump pumping cooled liquid;
- a spring holding the bypass valve;
- additional inlet pipe. The element is connected to the radiator.
This video will help you get acquainted with the principle of operation of the thermostat:
Types of modern thermostats
Today, car manufacturers equip engines with different thermostats. There are several main types of these useful structures:
- Electronically controlled device. Suitable for all operating modes of the power unit. Electronic devices are supplemented with a special heating resistance. Known for their efficiency and accuracy. Their use allows to reduce fuel consumption.
- Single valve.
Reliable and durable unit. The majority of cars are equipped with a single-valve thermostat. There are several main types of car thermostats - Two-valve. One thermostat has two valves: the main and the secondary. The main one is used to circulate antifreeze in a large circle. The second, the so-called bypass valve, performs similar actions, only in a smaller circle. Two-valve thermostats are in demand in the CIS.
- Two-stage. The design also provides two valves: large and small. It is recommended to install in a system with high coolant pressure.
Signs and causes of failure
Any malfunctions in the operation of the device have a detrimental effect on the operation of the entire vehicle. The main symptom and cause of the malfunction is considered to be corrosion. It gradually corrodes the locking pin and cylinder. A sign of a broken thermostat in this case is a pulsating, continuous flow of cooled liquid.
It does not matter what position the valve is in. Signs of a faulty thermostat also include:
- The lower pipe becomes warm within a few minutes of operation of the unit. The device is always open.
- The car engine quickly overheats.
When a car engine overheats, the design pipes (lower and upper) are at the same temperature. A faulty thermostat is indicated by engine overheating and several other indicators. - While the device is operating, the engine needle drops sharply and shows a temperature lower than normal. When the engine stops running, the needle reading increases.
- Staying in a closed position for a long time. In this case, the structure literally jams. The temperature on the instrument panel shows that it is boiling. After prolonged operation of the engine, the lower pipe remains cold.
Due to breakdowns, the car cannot start normally. You should understand why the thermostat is not working and find out the signs of unit failure as soon as possible. Violation of the temperature regime has a detrimental effect on the engine: it quickly wears out and becomes unusable.
Correct operation of the VAZ-2115 thermostat and possible problems
The cooling system of each vehicle depends on the correct functioning of the thermostat element. But malfunctions may also occur in its operation:
They can lead to the fact that when the vehicle is moving, its engine, even in working condition, will simply cool down completely. This can be noticed by checking the operation of the machine during idle and operating modes. During idle mode, the coolant will heat up, and when turned on, the sensor arrow will indicate a decrease in temperature from 90 degrees to 50 degrees.
This behavior of the cooling system will indicate that the thermostat element should be checked for serviceability. There are several effective ways to do this that you can use yourself, without turning to a car service for help.
Thermostat life
There is a valve inside the device that directs the liquid in the cooling system through large and small circles. When using ordinary water, the thermostat resource is reduced several times. And the valve becomes covered with a layer of scale, causing it to jam in one position. Usually it closes completely, causing the liquid to move only in a small circle. In this case, the stove works, but the liquid does not enter the main radiator.
Moreover, there is a noticeable increase in temperature not only when driving around the city, but also when driving at high speed. If you have such a breakdown, you need to open the stove completely and turn on the fan to maximum. Please note that several minutes in such overheating mode will certainly lead to deformation of the cylinder head. And it will need to be repaired. Less commonly, the thermostat gets stuck in a position where the fluid moves in a large circle. This is not so bad in the summer, but in the winter the engine will not be able to warm up to operating temperature. And the functioning of the fuel injection and lubrication system will be completely disrupted.
Thermostat VAZ 2115
A thermostat is a sensor designed to maintain a certain temperature.
The thermostat blocks the path of antifreeze or any other coolant into the radiator until the engine reaches a certain operating temperature. The operating temperature of the engine is considered to be 90 degrees. The thermostat opens the coolant path at 95 degrees Celsius. Thanks to the thermostat, the engine spends less time warming up to operating temperature. It follows that the thermostat saves your pennies in your pocket and protects the environment. And it is located between the radiator and the engine. First of all, you need to check whether the thermostat is really not working. We do the following:
1. start the car and feel the lower radiator pipe, it should be cold;
2. wait until the engine warms up to a temperature of 80-85 degrees and feel the pipe again, it should become warm.
Let's move on to the process of removing the thermostat. First, drain the coolant (you can only drain it from the radiator). Now loosen the hose clamps that are attached to the thermostat and remove them.
Then we remove the thermostat from the VAZ 2115.
To check if the thermostat is working, immerse it in water and start heating it; when the water temperature reaches 83-87 degrees, you should see the valve begin to open. If the valve stays still, the thermostat is faulty.
Installing a New Thermostat
Installation is carried out in reverse order. Please note that deformed and burst pipes must be replaced. If this is not done, leaks will appear. Since you have already started repairing the cooling system, check the condition of the pipes going to the heater radiator. They are close to the exhaust manifold and overheat greatly. And this has a bad effect on the rubber from which they are made.
Be sure to check that the new thermostat is working properly. Fill a metal pan with water heated to 80 degrees, carefully lower the thermostat into it. When the water temperature reaches 87 degrees, the valve in the thermostat will begin to open slowly. If this does not happen, then the device is defective. It cannot be installed; you will need to purchase a new one.
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