Radiator frame and its repair
The body structure of the VAZ-2109 car is made in the form of a metal frame. The frame is welded from stamped parts by spot welding. Therefore, you can change individual body elements without passing through other places. On a VAZ 2109, the radiator frame is replaced when cracks appear on it. Since the engine mount is installed at the bottom of the frame, when it is loosened, the engine itself sags. Replacing the VAZ 2109 radiator frame can be done easily and on your own.
Sequencing
First, we’ll tell you how to replace this part yourself. You will need to prepare the car - sequentially disassemble it from the engine compartment so that you have access to the radiator. Dismantle it and the old part. Next you need to do:
- Sand the new part (it is covered with shipping primer) and re-paint it with automotive primer. Do this only in advance, since later it will be impossible to do this work from the engine compartment.
- Use a chisel and hammer to remove the old grate.
- Clean the welding points, putty and coat with primer. Take measurements and weld the new frame. Place the weld points where they were.
- Paint the outside of the structure. It is advisable to additionally cover it with anti-gravel.
- Reassemble the car in reverse order.
Replacing the TV is extremely important, as if it is weak, it may sag and break. The cost of this work at a service station is quite high, so car enthusiasts often try to make the replacement themselves.
Installation and work with equipment
Step 1
First, we disassemble it in the engine department: drain the antifreeze, and then remove the radiator itself. The doors also need to be removed, if everything there is completely rotten, then you can simply tear it off, cut off the flanges with a grinder, to which the TV was welded.
Threshold repair
We cut off the rear panel and also the wings. Using welding and patches, we weld holes in the mudguards (if any), install flanges from the freshest alloy, to which the TV will be welded in the future. In the video where mechanics are doing car body repairs, everything can be seen most carefully and “live.”
How to weld a TV on a VAZ 2109 video
The VAZ-2109 was produced quite a long time ago.
Over the years of service, its radiator grille was exposed to an aggressive environment in the form of salts and moisture. It is for this reason that more and more often motorists have to change it. Replacing a VAZ-2109 TV yourself can only be done if you have a welding machine. How to replace a VAZ-2109 TV with your own hands
Sequencing
- Sand the new part (it is covered with shipping primer) and re-paint it with automotive primer. Do this only in advance, since later it will be impossible to do this work from the engine compartment.
- Use a chisel and hammer to remove the old grate.
- Clean the welding points, putty and coat with primer. Take measurements and weld the new frame. Place the weld points where they were.
- Paint the outside of the structure. It is advisable to additionally cover it with anti-gravel.
- Reassemble the car in reverse order.
Replacing the TV is extremely important, as if it is weak, it may sag and break. The cost of this work at a service station is quite high, so car enthusiasts often try to make the replacement themselves.
How to amplify a new TV on a VAZ-2109
It is necessary to drill holes around the perimeter of the new TV to help secure the part more securely. Through them you can fasten the grille with self-tapping screws. Next, install the headlights, look at the gaps and weld the structure. Clean the weld spots.
Step-by-step replacement of the VAZ-2109 door lock cylinder
To strengthen the structure, weld a profile pipe at the bottom. Weld it to the walls, and then install the second part of the TV. The pipe profile should be square 50x50 millimeters.
Comments • 143
Why change something that's already normal?
How much does this procedure cost?
4.05 not two sheets of metal, but three bumper mounts, don’t forget
Aren't you going to Movilit?
Tell me, what is the difference between the finished radiator frame and the prefabricated one? I’m just thinking of replacing it due to the fact that the engine is tilted on its side, and the frame was torn, we were reassembling it..
The finished welded together, the assembly consists of two main parts
I really like how well they did it. How long did this repair take?
A couple of leisurely evenings
Well done! Everything is calm! Competently! We viewers of your channel say thank you to your parents for raising an intelligent, smart, well-mannered son! Not a boor! Not a swearer! But a serious, well-mannered man! For respect for us viewers, great respect to you! And an explanation very competent! LIKE PARENTS, LIKE SON.
I respect such work, well done
How much does this kind of work cost?
Guys, who knows how much it will cost to install a TV?
Simple, but understandable.
Replacing a TV on Russian cars is more difficult and takes longer than on foreign cars. And will you paint it? Otherwise it will rust.
A friend’s car, everything has been painted there a long time ago)
